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I just tried to install a fresh GAOSP Public Beta 3 (Android 2.2 Froyo) on my Samsung Galaxy i7500 and came across this error:

Finding update package…
Opening update package…
Verifying update package…
Installing update…
Formating SYSTEM…
Copying files…
Copying files…

E:Can't mount /dev/block/mmcblk0p1 (no such device)
E:Can't mount INTERNAL:
E:Failure at line 328:
copy_dir PACKAGE:dev_data INTERNAL:
Sync data…
.Installation failed

After that my old ROM was broken and the installation process failed again and again.

Solution:

This error can by solved by fixing the permissions. You can simply do that using your recovery system. Boot again into recovery (press Volume Down + Start Call + End Call) and select Fix packages permissions.

See:

(close to the bottom)

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• GAOSP 3
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